Wuhan Xinglian Trading Co., Ltd.
Precision Rolling & Coil Handling Solutions
Email: support@wuhanxinglian.com Tel: +86 27 8466 9099 | WhatsApp / WeChat: +86 133 8765 8271
Six Series, Eighteen Products, One Winding Process Chain — covering pay-off, traversing, drawing and rolling, take-up and recoiling, barrel packaging and traction, all controlled by PLC and touch screen systems.
Wire Winding & Coil Processing Equipment
Belt and wheel type tractors for cable extrusion, cabling, flattening, drawing, rolling and rewinding lines. 500 kg and 1200 kg belt types, 300 and 500 wheel types, pre-bending traction machine, pneumatic clamping, variable frequency or servo drive, traction force from 150 kg to 2000 kg. Model: XL-WT-15.
SERIES 06
Barrel packaging of 1–6 mm soft wire — automotive wire, welding wire, electronic wire — at up to 600 m/min. Plum-shaped winding without knotting, non-stop barrel changing, vibration motor to increase fill. Model: XL-BW-14, for barrels of 500 mm outside diameter and 500–700 mm height.
SERIES 05
Edge trimming, slitting, shaping and rewinding units for stainless steel strip, armored steel strip and metal narrow strip, 1–25 mm wide, up to 2 mm thick. Hydraulic expansion shafts, servo constant-tension winding, meter counting accuracy 3‰, and customizable complete lines with pickling, ultrasonic cleaning, annealing or coating steps. Models: XL-SS-11/12/13.
SERIES 04
Precision oscillate take-up machines and one active pay-off machine built on our own winding microelectronic controller, for special cable, spring tube, magnet wire, sheathed wire, stainless steel wire and copper or aluminum wire. Wire diameter 1–14 mm (1–6 mm on the 300 type), winding accuracy ±0.5‰, adjustable tension 40–200 N. Models: XL-OR-05/06/07/09/10 and XL-DL-08.
SERIES 03
Customized rolling lines for copper and brass flat wire, copper busbar and enamelled flat wire, in four catalog configurations (models XL-CFW-01 to XL-CFW-04). Incoming wire 4–12 mm and finished sections A 2–16 mm × B 0.2–5 mm depending on configuration, up to 120 m/min, ±0.1 mm traversing, online laser diameter measurement and optional online annealing.
SERIES 02
Ball screw traversers and traverser controllers developed and manufactured in-house, for wire take-up equipment and winding machine builders. Wire diameter 0–100 mm, traversing thrust 200–5000 N/m, PLC and touch screen control, MODBUS 485 communication, active or passive pay-off selectable. Models: XL-TR-01, XL-TR-02, XL-TR-03.
SERIES 01
Six equipment series serving cable plants, metal processing and 3D printing consumables producers.
Product Series
XL-TR-01 and XL-TR-02 do not publish independent line speed or accuracy values in the catalog; traversing thrust is shown in place. XL-DL-08 is an active pay-off machine; the other OR models are take-up machines. The four rolling mill line configurations (XL-CFW-01 to XL-CFW-04) each carry their own specifications in the Copper Flat Wire Rolling Mill Line page.
Model | Series | Wire / Strip Range | Max Speed | Accuracy |
|---|---|---|---|---|
XL-TR-01 | Cable Traversers | Wire 0–100 mm | — | Traversing thrust 200–5000 N/m |
XL-TR-02 | Cable Traversers | Wire 0–100 mm | — | Traversing thrust 200–5000 N/m |
XL-TR-03 | Cable Traversers | Wire 0–100 mm | 120 m/min | Traversing ±0.1 mm |
XL-CFW-01 | Copper Flat Wire Rolling Mill Line | Inlet 5.5 mm; finished A 2–5 × B 0.6–3.5 mm | 120 m/min | Roller 200/180 mm; 65 kW |
XL-CFW-02 | Copper Flat Wire Rolling Mill Line | Inlet max 8 mm; finished A 3–8 × B 0.6–5 mm | 120 m/min | Roller 250 mm; 140 kW |
XL-CFW-03 | Copper Flat Wire Rolling Mill Line | Inlet max 12 mm; finished A 4–16 × B 2.5–4 mm | 80 m/min | Roller 350/300/300 mm; 450 kW |
XL-CFW-04 | Copper Flat Wire Rolling Mill Line | Inlet 4 mm; finished A 3.5–8 × B 0.2–2.2 mm | 120 m/min | Roller 180/160 mm; 80 kW |
XL-OR-05 | Oscillate Recoilers | Wire 1–14 mm | 200 m/min | Winding ±0.5‰ |
XL-OR-06 | Oscillate Recoilers | Wire 1–6 mm | 300 m/min | Winding ±0.5‰ |
XL-OR-07 | Oscillate Recoilers | Wire 1–14 mm | 200 m/min | Winding ±0.5‰ |
XL-DL-08 | Oscillate Recoilers | Wire 1–14 mm | 200 m/min | Winding ±0.5‰ |
XL-OR-09 | Oscillate Recoilers | Wire 1–14 mm | 200 m/min | Winding ±0.5‰ |
XL-OR-10 | Oscillate Recoilers | Wire 1–14 mm | 200 m/min | Winding ±0.5‰ |
XL-SS-11 | Steel Strip Units | Strip width 5–25 mm, ≤2 mm | 150 m/min | Winding 3‰ |
XL-SS-12 | Steel Strip Units | Strip width 1–10 mm, ≤1 mm | 300 m/min | Winding 3‰ |
XL-SS-13 | Steel Strip Units | Strip width 8–25 mm, ≤2 mm | 150 m/min | Winding 3‰ |
XL-BW-14 | Barrel Winding Machine | Soft wire 1–6 mm | 600 m/min | Traversing ±0.5 mm |
XL-WT-15 | Wire Tractors | Belt 500/1200 kg; wheel 300/500 | 200 m/min | Traversing ±0.1 mm |
Fifteen models across the six series — see wire or strip range, max speed and accuracy at a glance.
Model Overview
For cross-series questions, describe your process in the contact form.
Application | Start With | Notes |
|---|---|---|
Magnet wire, enamelled flat wire, copper busbar | Copper Flat Wire Rolling Mill Line + Oscillate Recoilers | Rolling mill line supplies flat wire; recoilers wind onto spools PN400–800 mm |
Special cable, sheathed wire, spring tube | Oscillate Recoilers | XL-OR-05/07 for 1–14 mm; XL-OR-09/10 for large-section and hollow coils |
3D printing consumables and fine wire | Oscillate Recoilers (XL-OR-06) | 1–6 mm, 300 m/min, spool ID 300 / OD 500 mm |
Stainless steel or armored steel strip | Steel Strip Edge Trimming & Winding Units | XL-SS-12 for narrow strip 1–10 mm at 300 m/min; XL-SS-13 for medium-wide and armored strip |
Automotive wire, welding wire, electronic wire in barrels | Barrel Type Wire Winding Machine | 1–6 mm soft wire, 600 m/min, non-stop barrel change |
Winding machine building (OEM) | Cable Traversers | MODBUS 485, DC 24 V, 2-channel analog output |
Cable extrusion, cabling, flattening lines | Wire Tractors + XL-DL-08 pay-off | 500/1200 kg belt, 300/500 wheel types, 150–2000 kg traction force |
Start from the product you produce and the matching series is suggested below.
Which Series Fits Your Application
All series are built with high-precision machining processes and PLC plus touch screen servo control. Before the order we provide selection guidance based on your wire, strip, spool or barrel parameters; after delivery we provide technical support.
See also Solutions, Projects, Technology, FAQ and Contact.
Built with high-precision machining and PLC plus touch screen servo control, with selection guidance before the order and technical support after delivery.
Quality Assurance and Service
All five take-up machines handle 1–14 mm wire except XL-OR-06, which is designed for 1–6 mm fine wire, narrow strip and 3D printing consumables at 300 m/min. XL-OR-07 is fully enclosed and dustproof for high-speed cable plant winding; XL-OR-09 and XL-OR-10 are hollow coil recoilers for large-section cable and heavy copper or aluminum wire. Send your wire diameter, line speed and spool size and we will confirm the fit.
The XL-OR models wind wire onto spools at the end of a process. The XL-DL-08 is a 630–800 active pay-off machine: it feeds wire actively into cable units, rolling mills, rewinders and extruders with automatic tension synchronization, handling 1–14 mm wire at up to 200 m/min on PN630–800 mm spools.
The XL-BW-14 barrel type wire winding machine winds 1–6 mm soft wire — automotive wire, welding wire and electronic wire — into barrels of 500 mm outside diameter, 300 mm inside diameter and 500–700 mm height, at up to 600 m/min with plum-shaped, knot-free winding and non-stop barrel changing.
Yes. The program covers the full chain from pay-off to take-up, including pay-off decoiling racks, rolling mill lines, traversers, recoilers and wire tractors. Steel strip lines can also be configured with drawing, edge trimming, inlay, bright pickling, ultrasonic cleaning, annealing and coating steps. Contact us with your process flow for a configuration proposal.
The XL-TR-01, XL-TR-02 and XL-TR-03 all cover 0–100 mm wire diameter. The controller sets the ball screw travel per revolution to the wire diameter value entered on the screen, so the same unit works across a wide product mix without mechanical changes.
The steel strip series handles stainless steel strip, armored steel strip and metal narrow strip from 1–25 mm wide and up to 2 mm thick. For copper, brass and aluminum products, the copper flat wire rolling mill line and the oscillate recoilers are the matching series.
The series are controlled by PLC with touch screen, using servo drives for take-up and traversing on the recoiling equipment. Winding accuracy is ±0.5‰ on the recoilers and 3‰ on the steel strip units, with meter counting accuracy of 3‰.
Yes, within documented limits: the XL-TR-03 guide rail traverser offers 300, 400 and 500 mm strokes that can be customized; the XL-OR-06 spool outside diameter of 500 mm can be customized; steel strip units accept custom tool quantities. Confirm your required spool or fixture dimensions with our sales team.
Yes. Pre-sales selection guidance is part of our service, based on your wire or strip dimensions, line speed, tension requirement and spool or barrel format. Post-delivery technical support is also provided.
Prices and delivery times depend on the model, configuration and order scope, so we do not publish fixed figures. Send your specification to manager@wuhanxinglian.com or contact Felix Wen at +86 133 8765 8271 (WeChat / WhatsApp) for a quotation.
Common questions on model selection, take-up versus pay-off, customization and pricing.