Wuhan Xinglian Trading Co., Ltd.
Precision Rolling & Coil Handling Solutions
Email: support@wuhanxinglian.com Tel: +86 27 8466 9099 | WhatsApp / WeChat: +86 133 8765 8271
A cable traverser is a traversing device that guides wire evenly across the spool during winding. Our traversers use a ball-screw drive: the controller reads speed pulses from the take-up shaft and moves the screw so that each turn of wire sits exactly beside the previous one, with the pitch set by the wire diameter value entered on the screen.
All three traverser models — the microcomputer controller (XL-TR-01), the touch-screen all-in-one traverser (XL-TR-02) and the guide-rail traverser (XL-TR-03) — are specified for wire diameters from 0 to 100 mm.
The controller continuously samples speed pulses from the winding shaft and adjusts the traverse motion in real time in a closed loop, so the traverser stays synchronised with the take-up speed during acceleration, deceleration and spool build-up.
XL-TR-01 is a microcomputer traverser controller with a 2.8" or 4.3" panel plus control panel. XL-TR-02 integrates the controller and a 7", 10" or 15" touch screen in one unit. XL-TR-03 is a guide-rail traverser for high-speed, heavy-duty operation, with stroke lengths of 300/400/500 mm (customisable), 400 W or 750 W servo drives and ±0.1 mm traversing precision at up to 120 m/min.
The traverser series provides a traversing force of 200–5000 N/m, covering applications from fine cable to heavy wire.
The line is designed for copper and brass flat wire, copper busbar, enameled wire and enameled flat wire production.
Inlet wire diameter is 4–12 mm. Finished flat wire dimensions are A 2–16 mm × B 0.2–5 mm.
Maximum line speed is 120 m/min, with a traversing precision of ±0.1 mm using ball-screw traversing.
The line comprises a wire pay-off decoiling rack, a round wire milling machine, a precision calender, a flat wire milling machine, a moving disk transversal rewinding unit, an electronic control system and a cooling system. The stages can run standalone or in-line, and a wheel-type online annealing unit is available as an option.
Pneumatic tension-lever speed feedback, spray-type die cooling, ball-screw traversing, online laser diameter measurement and pneumatic spool loading and unloading, all under PLC and touch-screen control with a total power of 65 kW.
It is a precision take-up machine that winds wire onto spools using our self-developed microelectronic winding controller, with a moving disk traversing system, servo drives, speed tracking and automatic compensation.
Most models handle wire from 1 to 14 mm. The 300 type recoiler (XL-OR-06) is specified for fine wire from 1 to 6 mm, including 3D printing filament.
Winding precision is ±0.5‰ and meter counting precision is 3‰ across the recoiler series.
The precision recoiler (XL-OR-05) accepts spools PN400–800 mm; the 300 type (XL-OR-06) uses spools with a 300 mm inner diameter and 500 mm outer diameter (customisable), width 100–150 mm; the fully enclosed 630 (XL-OR-07) and the active pay-off (XL-DL-08) accept PN630–800 mm. For hollow coil winding, the 650–1260 model (XL-OR-09) handles large-section cable and heavy copper and aluminium wire.
XL-OR-05 is the precision microelectronic-controlled recoiler; XL-OR-06 (300 type) targets fine wire, narrow strip and small spools at up to 300 m/min; XL-OR-07 is a fully enclosed, dust-proof 630 model for high-speed cable plant winding; XL-DL-08 is an active pay-off machine; XL-OR-09 winds hollow coils for flat, round and profiled wire; XL-OR-10 has a rotating base for flexible station placement.
It trims, slits, shapes and rewinds stainless steel strip, armoring strip and narrow metal strip, using a hydraulic expanding shaft for stable tension and precise metering.
XL-SS-11 handles strip 5–25 mm wide and up to 2 mm thick; XL-SS-12 handles 1–10 mm wide and up to 1 mm thick; XL-SS-13 handles 8–25 mm wide and up to 2 mm thick.
XL-SS-11 and XL-SS-13 run at up to 150 m/min. The 300 type (XL-SS-12) runs at up to 300 m/min for narrow and ultra-thin strip on precision small spools.
XL-SS-11 is the standard unit for stainless steel and armoring strip with a hydraulic expanding shaft and servo constant-tension rewinding. XL-SS-12 is the high-speed 300 type for narrow, ultra-thin strip with a 4 kW traction drive. XL-SS-13 is the 800 type for medium-wide and armoring strip, with cutters adjustable up-down and front-back and customisable cutter count.
Yes. Complete lines can be configured around drawing, edge trimming, bright acid pickling, ultrasonic cleaning, annealing and coating stages, with variable frequency speed control, PLC touch-screen control, servo constant-tension rewinding and oil-cylinder coil-diameter control.
It is a take-up machine that winds soft wire into barrels for packaging and downstream processing, instead of onto spools, using a plum-blossom winding pattern that keeps the wire tangle-free.
Soft wire from 1 to 6 mm diameter, including automotive wire, welding wire and electronic wire.
Maximum line speed and winding speed are 600 m/min, with a traversing precision of ±0.5 mm.
When a barrel is full, the machine changes to the next barrel without stopping the line — important for high-speed winding. A vibration motor settles the wire in the barrel and increases the fill level.
Barrels with a 500 mm outer diameter, 300 mm inner diameter and 500–700 mm height.
It pulls wire through cable extrusion, cabling and flattening production lines at a controlled speed and tension.
Belt traction machines in 500 kg and 1200 kg versions, wheel traction machines in 300 and 500 versions, and single-wheel traction machines from 150 kg to 2000 kg pulling force.
The wire tractor series runs at up to 200 m/min with ±0.1 mm traversing precision, using pneumatic clamping and variable frequency or servo drives.
Belt machines (500 kg / 1200 kg) use a flat belt or synchronous belt with pneumatic clamping for stable pulling on extrusion and cabling lines. Wheel machines use PU-covered wheels: the 300 version saves space with a bottom speed-regulating tension lever for alloy wire; the 500 version uses pneumatic tension regulation and is used for steel strip traction.
Yes. The pre-bending traction machine uses a servo motor synchronised with the upstream pre-bending equipment, a thickened wear-resistant synchronous belt and pneumatic tensioning, for pulling hard wire such as titanium alloy after pre-bending.
Send us your material, wire diameter or strip width and thickness, required line speed, and spool or barrel dimensions. Our pre-sales selection support will match these to a machine configuration or line layout.
Yes. In addition to single machines we configure complete lines around your process flow.
Delivery time depends on the machine model, options and project scope. Send your specification via the contact page and we will confirm the schedule with your quotation.
The scope of installation and commissioning support is agreed per project. Tell us your site situation when requesting a quotation and we will confirm what is included.
We provide pre-sales selection guidance and after-sales technical support. You can reach our team by email, phone, WhatsApp or WeChat during working hours.
Several specifications are customisable within the catalogue range — for example traverser stroke lengths, spool dimensions on the 300 type recoiler, and cutter count on the 800 type steel strip unit. Beyond these ranges, contact our team to discuss your requirement.
Yes. The cable traverser series is designed for integration by equipment manufacturers, with a standard MODBUS 485 protocol, two analogue outputs, selectable differential or open-collector encoder output and a dedicated DC 24 V power supply.
Our team supports communication in nearly all languages with AI assistance. English or Chinese is preferred for smoother communication.
Email manager@wuhanxinglian.com or contact Felix Wen (+86 133 8765 8271, WhatsApp/WeChat) or Joyce (+86 132 9651 1711, WhatsApp/WeChat) with your specification. Include material, dimensions, speed and spool size for the fastest response.
Yes. Our equipment is delivered to customers worldwide.